Thermal protection systems (TPS) are components designed to protect the internal and external areas of a rocket motor from high temperatures. There has been studies in Brazil of resin-based polybutadiene hydroxylated (HTPB) loaded with asbestos since the 1970s. Nevertheless, asbestos has been banned in several countries because it is severely harmful to the human health. In this context, the development of asbestos free in flexible thermal protection (FTP) is extremely important. This study evaluates the use of Expanded Perlite (PExp) as an asbestos substitute. Lower densities were observed, which become a very interesting achievement for the aerospace field. Samples with 5 phr of Expanded Perlite showed similar results when comparing with 47 phr of fillers in PTF reference on oxy-acetylene torch test, and a reduction about 20 % of mass loss rate in test with solid propellant, thus showing that Expanded Perlite can replace asbestos in FTP.

ABSTRACT Fourier transform infrared spectroscopy techniques, associated or not to others, are a well-studied subject used for characterizing polymers/energetic materials that have been employed mainly in aerospace industries. However, the infrared analyses are usually qualitative and performed using the mid-infrared. This paper discusses the Fourier transform infrared spectroscopy qualitative and quantitative methodologies, coupled or not with thin layer chromatography and thermogravimetric analysis, for characterization of aerospace polymer systems, in some cases, using mid-infrared, near-infrared and far-infrared regions, by traditional accessories and the latest generation spectra mode, universal attenuated total reflection. This short review was made based on methodologies developed during the last two decades and published by many scientific and industrial research groups, emphasizing studies usually carried out in the last five years. A critical assessment and future trends were included.